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Hey guy's i found another pretty good resource if you cant find your manual that you were looking for. This site has a slew of them. If you cant find the one you need for free and in a pinch its worth a shot.
Check it out here - http://www.powersportresource.com
They Have the following Manuals online again:
A.T.V.
Bombardier Outlander 2006 2006 Full Service Manual 34.2 mb
Honda ATC350X 1985 1986 Full Service Manual 72.8 mb
Honda Odyssey FL250 1981 1981 Full Service Manual 12.4 mb
Honda Odyssey FL350 1985 1985 Full Service Manual 27.3 mb
Honda TRX250R 1986 1989 Full Service Manual 117.3 mb
Honda TRX450 Foreman 1998 2004 Full Service Manual 65.8 mb
Honda TRX500FA 2001 2003 Full Service Manual 131mb
Honda TRX650FA 2003 2005 Full Service Manual 80.1 mb
Kawasaki KFX700 Vforce 2004 2006 Service Manual & Microfiche 75.6 mb
Kawasaki KLF 250 2003 2006 Full Service Manual 6.3 mb
Kawasaki KVF 750 2005 2006 Full Service Manual 11.3 mb
Kawasaki KVF360 Prairie 2002 2005 Full Service Manual 31.3 mb
Kawasaki Mule 3010 2005 2008 Full Service Manual 8.9 mb
Kawasaki Mule 610 / 600 2005 2008 Full Service Manual 8.53 mb
Polaris Predator 500 2003 2007 Full Service Manual 58.6 mb
Polaris Sportsman 400 2001 2003 Full Service Manual 112.3 mb
Polaris Sportsman 500 1996 2003 Full Service Manual 112.3 mb
Polaris Worker 500 1997 2000 Full Service Manual 112.3mb
Polaris Xplorer 500 1997 1997 Full Service Manual 112.3 mb
Suzuki LT250R 1988 1992 Full Service Manual 28.8 mb
Suzuki LT500R 1987 1990 Full Service Manual 33.6 mb
Suzuki LT700 King Quad 2005 2008 Full Service Manual 56.0 mb
Suzuki LTZ400 2003 2006 Full Service & PArts Manual 78.6 mb
Yamaha Banshee 350 1987 2006 Full Service Manual 18.9 mb
Yamaha Raptor 660R 2001 2006 Full Service Manual 42.8mb
Yamaha YFM250 Bear Tracker 2001 2004 Full Service Manual 14.5 mb
Yamaha YFM350 Warrior 1987 2004 Full Service Manual 16.2 mb
Yamaha YFM400 Kodiak 1993 2005 Full Service Manual 16.2 mb
Yamaha YFM50 Mini Raptor 2004 2007 Full Service Manual 7.05 mb
Yamaha YFM600 Grizzly 1998 2001 Service Manual & Microfiche 26.1 mb
Yamaha YFM660 Grizzly 2002 2006 Service Manual & Microfiche 15.5 mb
Yamaha YFM700 Raptor 2006 2007 Full Service Manual 12.9 mb
Yamaha YFS200 Blaster 1988 2003 Full Service Manual 25 mb
Motocross
Honda CR 250 2002 2003 Full Service Manual 88 mb
Honda CR500R 1985 1989 Full Service Manual 54.9 mb
Honda CR500R 1992 1999 Full Service Manual 17.3 mb
Honda CRF 450R 2002 2006 Full Service Manual 43.6 mb
Honda XL400 / XL500 1978 1984 Full Service Manual 10.4 mb
Honda XL600R 1983 1987 Full Service Manual 71.1 mb
Honda XR400R 1996 2004 Full Service Manual 100.3 mb
Honda Z50 1968 1978 Full Service Manual 9.16 mb
Honda Z50 1979 1983 Full Service Manual 9.14 mb
Kawasaki KDX 200 1989 1994 Full Service Manual 20.3 mb
Kawasaki KMX 125 R 1986 1999 Full Service Manual 14.5 mb
Kawasaki KX 125 / 250 2003 2005 Full Service Manual 5.4 mb
Kawasaki KX 250 F 2004 2005 Full Service Manual 6.8 mb
Kawasaki KX 250 F 2006 2006 Full Service Manual 7.3 mb
Kawasaki KX 450 F 2004 2006 Full Service Manual 7.4 mb
Kawasaki KX 65 2000 2006 Full Service Manual 7.5 mb
Kawasaki KX 85 / 100 2001 2006 Full Service Manual 5.9 mb
KTM 125 / 200 1999 2003 Full Engine Service Manual 15.5 mb
KTM 250 - 380 EXC 1999 2003 Full Engine Service Manual 5.3 mb
KTM 250 - 525 RFS 1999 2003 Full Engine Service Manual 26.3 mb
KTM 250 SX 1999 2003 Full Engine Service Manual 2.7 mb
KTM 60 / 65 SX 1998 2004 Full Engine Service Manual 3.2 mb
KTM 85 SX 1999 2004 Full Engine Service Manual 3.1 mb
Suzuki DR 250 / 350 1990 1994 Full Service Manual 69.9 mb
Suzuki RM 125 2001 2006 Full Service Manual 28.1 mb
Suzuki RM 250 2001 2006 Full Service Manual 28.4 mb
Suzuki RM 85 2000 2006 Full Service Manual 16 mb
Suzuki Rm-z 250 2004 2006 Full Service Manual 6.8 mb
Suzuki RMZ 450 2005 2007 Full Service Manual 36.6 mb
Suzuki RV50 1973 1978 Full Service Manual 5.22 mb
Yamaha DT 125R 1988 2003 Full Service Manual 64.4 mb
Yamaha WR 450F 2003 2005 Full Service Manual 7.2 mb
Yamaha YZ 125 2003 2005 Full Service Manual 5.8 mb
Yamaha YZ 450F 2003 2005 Full Service Manual 6.4 mb
Yamaha YZ80 1993 2000 Full Service Manual 40.3 mb
Yamaha YZ85 2001 2005 Full Service Manual 41.2 mb
Motorcycle
Harley-Davidson FX/Softail 1985 1990 Full Service Manual 118.2 mb
Honda CBR600F2 1991 1994 Full Service Manual 53.2 mb
Honda CBR600F3 1995 1996 Full Service Manual 146.7 mb
Honda CBR600F4 1999 2000 Full Service Manual 95.7 mb
Honda CBR600F4i 2001 2003 Full Service Manual 104.6 mb
Honda CBR600RR 2003 2005 Full Service Manual 83.5 mb
Honda CBR929RR 2000 2001 Full Service Manual 53.9 mb
Honda VT 600 C 1997 2001 Full Service Manual 78.5 mb
Honda VT500C 1983 1987 Full Service Manual 68.7 mb
kawasaki Ninja ZX-10R 2004 2005 Full Service Manual 188.7 mb
Kawasaki Ninja ZX-10R 2006 2007 Full Service Manual 13.4 mb
Kawasaki Ninja ZX-12 2000 2000 Full Service Manual 112.1 mb
Kawasaki Ninja ZX-6R 2000 2002 Full Service Manual 80.7
Kawasaki Ninja ZX-6R 2005 2005 Service Manual & Parts Catalog 19.4 mb
Kawasaki Ninja ZX-6RR 2003 2004 Full Service Manual 148.9 mb
Kawasaki Ninja ZX-9R 1994 1997 Full Service Manual 133.2 mb
Kawasaki Ninja250R 1988 2005 Full Service Manual 36.5 mb
Kawasaki Vulcan 750 1986 2006 Full Service Manual 81.4 mb
Kawasaki Vulcan 800 1995 2004 Full Service Manual 176 mb
Kawasaki Vulcan 900 2006 2007 Full Service Manual 12.5 mb
Kawasaki Z1000 2003 2006 Full Service Manual 10.6 mb
Kawasaki Z750 2004 2006 Full Service Manual 9.8 mb
Kawasaki ZZ-R 250 1990 1996 Full Service Manual 27 mb
Kawasaki ZZ-R250 2002 2002 Service Manual Supplement 29.8mb
Suzuki DL1000 - V Storm 2002 2002 Full Service Manual 38.4mb
Suzuki GS500E 1989 1997 Full Service Manual 72.7 mb
Suzuki GSX-R 1000 2001 2002 Full Service Manual 200.1 mb
Suzuki GSX-R 1000 2003 2004 Full Service Manual 123.9 mb
Suzuki GSX-R 1000 2007 2007 Full Service Manual 48.8 mb
Suzuki GSX-R 1100 1986 1988 Full Service Manual 105.4 mb
Suzuki GSX-R 1100 1989 1992 Full Service Manual 358 mb
Suzuki GSX-R 1100 1993 1998 Full Service Manual 61.2mb
Suzuki GSX-R 600 1996 2000 Full Service Manual 98.1 mb
Suzuki GSX-R 600 2001 2002 Full Service Manual 14.4 mb
Suzuki GSX-R 750 1993 1995 Full Service Manual 56 mb
Suzuki GSX-R 750 2000 2002 Full Service Manual 142.6 mb
Suzuki Hayabusa 2001 2005 Factory Microfiche 70.8 mb
Suzuki Hayabusa 2001 2005 Full Service Manual 79 mb
Suzuki RF900R 1994 1997 Full Service Manual 23.7 mb
Suzuki SV650 1999 1999 Full Service Manual 398 mb
Suzuki SV650 2003 2003 Full Service Manual 59 mb
Suzuki TL1000R 1998 2002 Full Service Manual 65.1mb
Suzuki TL1000R 1998 2002 Full Service Manual 183 mb
Yamaha VMX12 V-Max 1996 2005 Full Service Manual 29.3 mb
Yamaha YZF R1 1998 1999 Full Service Manual 14.2 mb
Yamaha YZF R1 2000 2001 Full Service Manual 18.8 mb
Yamaha YZF R1 2002 2003 Full Service Manual 16.8 mb
Yamaha YZF R1 2003 2004 Full Service Manual 20.7 mb
Yamaha YZF R6 1999 2002 Full Service Manual 11mb
Yamaha YZF R6 2003 2004 Full Service Manual 20.1mb
Yamaha YZF R6 2003 2004 Race Kit Setup Manual 3.5 mb
Aprilia SR50 1997 2004 Full Service Manual 3.62 mb
Honda VFR750F 1990 1996 Full Service Manual 11.7 mb
Snowmobile
Ski-Doo All 1970-1979 1970 1979 Full Service Manual 24.2 mb
Ski-Doo All 1996 1996 1996 Racer Handbook 15.1 mb
Ski-Doo All 1996 1996 1996 Full Service Manual 42.4 mb
Ski-Doo All 1996 1996 1996 Full Parts Catalog 41.2 mb
Ski-Doo All 1997 1997 1997 Full Service Manual 68.9 mb
Ski-Doo All 1997 1997 1997 Racer Handbook 4.7 mb
Ski-Doo All 1997 1997 1997 Full Parts Catalog 112.1 mb
Ski-Doo All 1999 1999 1999 Full Service Manual 173.3 mb
Ski-Doo All 1999 1999 1999 Racer Handbook 11.3 mb
Ski-Doo All 1999 1999 1999 Full Parts Catalog 124.1 mb
Ski-Doo All 2000 2000 2000 Full Service Manual 136.4 mb
Ski-Doo All 2000 2000 2000 Racer Handbook 10.4 mb
Ski-Doo All 2001 2001 2001 Full Service Manual 120.1 mb
Ski-Doo All 2001 2001 2001 Racer Handbook 8.3 mb
Ski-Doo All 2001 2001 2001 Full Parts Catalog 108 mb
Ski-Doo All 2002 2002 2002 Full Service Manual 77.8 mb
Ski-Doo All 2002 2002 2002 Racer Handbook 8.1 mb
Ski-Doo All 2002 2002 2002 Full Parts Catalog 130.1 mb
Ski-Doo All 2003 2003 2003 Full Service Manual 50.5 mb
Ski-Doo All 2003 2003 2003 Racer Handbook 8.8 mb
Ski-Doo All 2003 2003 2003 Full Parts Catalog 229 mb
Ski-Doo All 2004 2004 2004 Full Service Manual 107.1 mb
Ski-Doo All 2004 2004 2004 Racer Handbook 11.3 mb
Ski-Doo All 2005 2005 2005 Full Service Manual 118.9 mb
Ski-Doo All 2005 2005 2005 Racer Handbook 28.8 mb
Ski-Doo All REV Models 2006 2006 Full Service Manual 57.2 mb
Yamaha RX1 2003 2006 Full Service Manual 9 mb
Again, all these manuals are available for instant download at:
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We should try to get together and share some of the more popular ones here on the forum. Anyways thanks again and keep wrenching!
Check it out here - http://www.powersportresource.com
They Have the following Manuals online again:
A.T.V.
Bombardier Outlander 2006 2006 Full Service Manual 34.2 mb
Honda ATC350X 1985 1986 Full Service Manual 72.8 mb
Honda Odyssey FL250 1981 1981 Full Service Manual 12.4 mb
Honda Odyssey FL350 1985 1985 Full Service Manual 27.3 mb
Honda TRX250R 1986 1989 Full Service Manual 117.3 mb
Honda TRX450 Foreman 1998 2004 Full Service Manual 65.8 mb
Honda TRX500FA 2001 2003 Full Service Manual 131mb
Honda TRX650FA 2003 2005 Full Service Manual 80.1 mb
Kawasaki KFX700 Vforce 2004 2006 Service Manual & Microfiche 75.6 mb
Kawasaki KLF 250 2003 2006 Full Service Manual 6.3 mb
Kawasaki KVF 750 2005 2006 Full Service Manual 11.3 mb
Kawasaki KVF360 Prairie 2002 2005 Full Service Manual 31.3 mb
Kawasaki Mule 3010 2005 2008 Full Service Manual 8.9 mb
Kawasaki Mule 610 / 600 2005 2008 Full Service Manual 8.53 mb
Polaris Predator 500 2003 2007 Full Service Manual 58.6 mb
Polaris Sportsman 400 2001 2003 Full Service Manual 112.3 mb
Polaris Sportsman 500 1996 2003 Full Service Manual 112.3 mb
Polaris Worker 500 1997 2000 Full Service Manual 112.3mb
Polaris Xplorer 500 1997 1997 Full Service Manual 112.3 mb
Suzuki LT250R 1988 1992 Full Service Manual 28.8 mb
Suzuki LT500R 1987 1990 Full Service Manual 33.6 mb
Suzuki LT700 King Quad 2005 2008 Full Service Manual 56.0 mb
Suzuki LTZ400 2003 2006 Full Service & PArts Manual 78.6 mb
Yamaha Banshee 350 1987 2006 Full Service Manual 18.9 mb
Yamaha Raptor 660R 2001 2006 Full Service Manual 42.8mb
Yamaha YFM250 Bear Tracker 2001 2004 Full Service Manual 14.5 mb
Yamaha YFM350 Warrior 1987 2004 Full Service Manual 16.2 mb
Yamaha YFM400 Kodiak 1993 2005 Full Service Manual 16.2 mb
Yamaha YFM50 Mini Raptor 2004 2007 Full Service Manual 7.05 mb
Yamaha YFM600 Grizzly 1998 2001 Service Manual & Microfiche 26.1 mb
Yamaha YFM660 Grizzly 2002 2006 Service Manual & Microfiche 15.5 mb
Yamaha YFM700 Raptor 2006 2007 Full Service Manual 12.9 mb
Yamaha YFS200 Blaster 1988 2003 Full Service Manual 25 mb
Motocross
Honda CR 250 2002 2003 Full Service Manual 88 mb
Honda CR500R 1985 1989 Full Service Manual 54.9 mb
Honda CR500R 1992 1999 Full Service Manual 17.3 mb
Honda CRF 450R 2002 2006 Full Service Manual 43.6 mb
Honda XL400 / XL500 1978 1984 Full Service Manual 10.4 mb
Honda XL600R 1983 1987 Full Service Manual 71.1 mb
Honda XR400R 1996 2004 Full Service Manual 100.3 mb
Honda Z50 1968 1978 Full Service Manual 9.16 mb
Honda Z50 1979 1983 Full Service Manual 9.14 mb
Kawasaki KDX 200 1989 1994 Full Service Manual 20.3 mb
Kawasaki KMX 125 R 1986 1999 Full Service Manual 14.5 mb
Kawasaki KX 125 / 250 2003 2005 Full Service Manual 5.4 mb
Kawasaki KX 250 F 2004 2005 Full Service Manual 6.8 mb
Kawasaki KX 250 F 2006 2006 Full Service Manual 7.3 mb
Kawasaki KX 450 F 2004 2006 Full Service Manual 7.4 mb
Kawasaki KX 65 2000 2006 Full Service Manual 7.5 mb
Kawasaki KX 85 / 100 2001 2006 Full Service Manual 5.9 mb
KTM 125 / 200 1999 2003 Full Engine Service Manual 15.5 mb
KTM 250 - 380 EXC 1999 2003 Full Engine Service Manual 5.3 mb
KTM 250 - 525 RFS 1999 2003 Full Engine Service Manual 26.3 mb
KTM 250 SX 1999 2003 Full Engine Service Manual 2.7 mb
KTM 60 / 65 SX 1998 2004 Full Engine Service Manual 3.2 mb
KTM 85 SX 1999 2004 Full Engine Service Manual 3.1 mb
Suzuki DR 250 / 350 1990 1994 Full Service Manual 69.9 mb
Suzuki RM 125 2001 2006 Full Service Manual 28.1 mb
Suzuki RM 250 2001 2006 Full Service Manual 28.4 mb
Suzuki RM 85 2000 2006 Full Service Manual 16 mb
Suzuki Rm-z 250 2004 2006 Full Service Manual 6.8 mb
Suzuki RMZ 450 2005 2007 Full Service Manual 36.6 mb
Suzuki RV50 1973 1978 Full Service Manual 5.22 mb
Yamaha DT 125R 1988 2003 Full Service Manual 64.4 mb
Yamaha WR 450F 2003 2005 Full Service Manual 7.2 mb
Yamaha YZ 125 2003 2005 Full Service Manual 5.8 mb
Yamaha YZ 450F 2003 2005 Full Service Manual 6.4 mb
Yamaha YZ80 1993 2000 Full Service Manual 40.3 mb
Yamaha YZ85 2001 2005 Full Service Manual 41.2 mb
Motorcycle
Harley-Davidson FX/Softail 1985 1990 Full Service Manual 118.2 mb
Honda CBR600F2 1991 1994 Full Service Manual 53.2 mb
Honda CBR600F3 1995 1996 Full Service Manual 146.7 mb
Honda CBR600F4 1999 2000 Full Service Manual 95.7 mb
Honda CBR600F4i 2001 2003 Full Service Manual 104.6 mb
Honda CBR600RR 2003 2005 Full Service Manual 83.5 mb
Honda CBR929RR 2000 2001 Full Service Manual 53.9 mb
Honda VT 600 C 1997 2001 Full Service Manual 78.5 mb
Honda VT500C 1983 1987 Full Service Manual 68.7 mb
kawasaki Ninja ZX-10R 2004 2005 Full Service Manual 188.7 mb
Kawasaki Ninja ZX-10R 2006 2007 Full Service Manual 13.4 mb
Kawasaki Ninja ZX-12 2000 2000 Full Service Manual 112.1 mb
Kawasaki Ninja ZX-6R 2000 2002 Full Service Manual 80.7
Kawasaki Ninja ZX-6R 2005 2005 Service Manual & Parts Catalog 19.4 mb
Kawasaki Ninja ZX-6RR 2003 2004 Full Service Manual 148.9 mb
Kawasaki Ninja ZX-9R 1994 1997 Full Service Manual 133.2 mb
Kawasaki Ninja250R 1988 2005 Full Service Manual 36.5 mb
Kawasaki Vulcan 750 1986 2006 Full Service Manual 81.4 mb
Kawasaki Vulcan 800 1995 2004 Full Service Manual 176 mb
Kawasaki Vulcan 900 2006 2007 Full Service Manual 12.5 mb
Kawasaki Z1000 2003 2006 Full Service Manual 10.6 mb
Kawasaki Z750 2004 2006 Full Service Manual 9.8 mb
Kawasaki ZZ-R 250 1990 1996 Full Service Manual 27 mb
Kawasaki ZZ-R250 2002 2002 Service Manual Supplement 29.8mb
Suzuki DL1000 - V Storm 2002 2002 Full Service Manual 38.4mb
Suzuki GS500E 1989 1997 Full Service Manual 72.7 mb
Suzuki GSX-R 1000 2001 2002 Full Service Manual 200.1 mb
Suzuki GSX-R 1000 2003 2004 Full Service Manual 123.9 mb
Suzuki GSX-R 1000 2007 2007 Full Service Manual 48.8 mb
Suzuki GSX-R 1100 1986 1988 Full Service Manual 105.4 mb
Suzuki GSX-R 1100 1989 1992 Full Service Manual 358 mb
Suzuki GSX-R 1100 1993 1998 Full Service Manual 61.2mb
Suzuki GSX-R 600 1996 2000 Full Service Manual 98.1 mb
Suzuki GSX-R 600 2001 2002 Full Service Manual 14.4 mb
Suzuki GSX-R 750 1993 1995 Full Service Manual 56 mb
Suzuki GSX-R 750 2000 2002 Full Service Manual 142.6 mb
Suzuki Hayabusa 2001 2005 Factory Microfiche 70.8 mb
Suzuki Hayabusa 2001 2005 Full Service Manual 79 mb
Suzuki RF900R 1994 1997 Full Service Manual 23.7 mb
Suzuki SV650 1999 1999 Full Service Manual 398 mb
Suzuki SV650 2003 2003 Full Service Manual 59 mb
Suzuki TL1000R 1998 2002 Full Service Manual 65.1mb
Suzuki TL1000R 1998 2002 Full Service Manual 183 mb
Yamaha VMX12 V-Max 1996 2005 Full Service Manual 29.3 mb
Yamaha YZF R1 1998 1999 Full Service Manual 14.2 mb
Yamaha YZF R1 2000 2001 Full Service Manual 18.8 mb
Yamaha YZF R1 2002 2003 Full Service Manual 16.8 mb
Yamaha YZF R1 2003 2004 Full Service Manual 20.7 mb
Yamaha YZF R6 1999 2002 Full Service Manual 11mb
Yamaha YZF R6 2003 2004 Full Service Manual 20.1mb
Yamaha YZF R6 2003 2004 Race Kit Setup Manual 3.5 mb
Aprilia SR50 1997 2004 Full Service Manual 3.62 mb
Honda VFR750F 1990 1996 Full Service Manual 11.7 mb
Snowmobile
Ski-Doo All 1970-1979 1970 1979 Full Service Manual 24.2 mb
Ski-Doo All 1996 1996 1996 Racer Handbook 15.1 mb
Ski-Doo All 1996 1996 1996 Full Service Manual 42.4 mb
Ski-Doo All 1996 1996 1996 Full Parts Catalog 41.2 mb
Ski-Doo All 1997 1997 1997 Full Service Manual 68.9 mb
Ski-Doo All 1997 1997 1997 Racer Handbook 4.7 mb
Ski-Doo All 1997 1997 1997 Full Parts Catalog 112.1 mb
Ski-Doo All 1999 1999 1999 Full Service Manual 173.3 mb
Ski-Doo All 1999 1999 1999 Racer Handbook 11.3 mb
Ski-Doo All 1999 1999 1999 Full Parts Catalog 124.1 mb
Ski-Doo All 2000 2000 2000 Full Service Manual 136.4 mb
Ski-Doo All 2000 2000 2000 Racer Handbook 10.4 mb
Ski-Doo All 2001 2001 2001 Full Service Manual 120.1 mb
Ski-Doo All 2001 2001 2001 Racer Handbook 8.3 mb
Ski-Doo All 2001 2001 2001 Full Parts Catalog 108 mb
Ski-Doo All 2002 2002 2002 Full Service Manual 77.8 mb
Ski-Doo All 2002 2002 2002 Racer Handbook 8.1 mb
Ski-Doo All 2002 2002 2002 Full Parts Catalog 130.1 mb
Ski-Doo All 2003 2003 2003 Full Service Manual 50.5 mb
Ski-Doo All 2003 2003 2003 Racer Handbook 8.8 mb
Ski-Doo All 2003 2003 2003 Full Parts Catalog 229 mb
Ski-Doo All 2004 2004 2004 Full Service Manual 107.1 mb
Ski-Doo All 2004 2004 2004 Racer Handbook 11.3 mb
Ski-Doo All 2005 2005 2005 Full Service Manual 118.9 mb
Ski-Doo All 2005 2005 2005 Racer Handbook 28.8 mb
Ski-Doo All REV Models 2006 2006 Full Service Manual 57.2 mb
Yamaha RX1 2003 2006 Full Service Manual 9 mb
Again, all these manuals are available for instant download at:
http://www.powersportresource.com
We should try to get together and share some of the more popular ones here on the forum. Anyways thanks again and keep wrenching!
|Quote
|Quote
|Quote
Ride like a girl!!!
2016 KTM 500 EXC-F
Current project: 2007 Kawasaki KX250-R7 retro build
Current project #2: 1987 Kawasaki KX250-E1 rider/racer resto
1989 KX125 resto
1987 RM250 resto
2016 KTM 500 EXC-F
Current project: 2007 Kawasaki KX250-R7 retro build
Current project #2: 1987 Kawasaki KX250-E1 rider/racer resto
1989 KX125 resto
1987 RM250 resto
PRE-RIDE / DAILY INSPECTION
Perform the following pre-ride inspection daily, and when servicing the vehicle at each scheduled maintenance.
Tires - check condition and pressures
Fuel and oil tanks - fill both tanks to their proper level; Do not overfill oil tank
All brakes - check operation (includes auxiliary brake)
Throttle - check for free operation
Engine stop switch - check for proper function
Wheels - check for loose wheel nuts
Air cleaner element - check for dirt or water; clean or replace
Steering - check for free operation, noting any unusual looseness in any area
Loose parts - visually inspect vehicle for any damaged or loose nuts, bolts or fasteners
Engine coolant - check for proper level at the recovery bottle
Fuel and oil tanks - fill both tanks to their proper level; Do not overfill oil tank
All brakes - check operation (includes auxiliary brake)
Throttle - check for free operation
Engine stop switch - check for proper function
Wheels - check for loose wheel nuts
Air cleaner element - check for dirt or water; clean or replace
Steering - check for free operation, noting any unusual looseness in any area
Loose parts - visually inspect vehicle for any damaged or loose nuts, bolts or fasteners
Engine coolant - check for proper level at the recovery bottle
FUEL LINES
1. Check fuel lines for signs of wear, deterioration, damage or leakage. Replace if necessary.
2. Be sure fuel lines are routed properly and secured with cable ties. CAUTION: Make sure lines are not kinked or pinched.
3. Replace all fuel lines every two years.
2. Be sure fuel lines are routed properly and secured with cable ties. CAUTION: Make sure lines are not kinked or pinched.
3. Replace all fuel lines every two years.
VENT LINES
1. Check fuel tank, oil tank, carburetor, battery and transmission vent lines for signs of wear, deterioration, damage or leakage. Replace every two years.
2. Be sure vent lines are routed properly and secured with cable ties. CAUTION: Make sure lines are not kinked or pinched.
2. Be sure vent lines are routed properly and secured with cable ties. CAUTION: Make sure lines are not kinked or pinched.
FUEL FILTER
The fuel filter should be replaced in accordance with the Periodic Maintenance Chart. The fuel filter is located between the fuel pump and carburetor.
1. Shut off fuel supply at fuel valve.
2. Remove line clamps at both ends of the filter.
3. Remove fuel lines from filter.
4. Install new filter and clamps onto fuel lines with arrow pointed in direction of fuel flow.
5. Install clamps on fuel line.
6. Turn fuel valve ON.
7. Start engine and inspect for leaks, refer to Harley manual for more information.
2. Remove line clamps at both ends of the filter.
3. Remove fuel lines from filter.
4. Install new filter and clamps onto fuel lines with arrow pointed in direction of fuel flow.
5. Install clamps on fuel line.
6. Turn fuel valve ON.
7. Start engine and inspect for leaks, refer to Harley manual for more information.
CARBURETOR DRAINING
The carburetor float bowl should be drained periodically to remove moisture or sediment from the bowl, or before extended periods of storage.
1. Turn fuel valve to the off position.
2. Place a clean container beneath the bowl drain spigot or bowl drain hose.
3. Turn drain screw out two turns and allow fuel in the float bowl and fuel line to drain completely.
4. Inspect the drained fuel for water or sediment.
5. Tighten drain screw.
6. Turn fuel valve to “ON”.
7. Start machine and check for leaks.
2. Place a clean container beneath the bowl drain spigot or bowl drain hose.
3. Turn drain screw out two turns and allow fuel in the float bowl and fuel line to drain completely.
4. Inspect the drained fuel for water or sediment.
5. Tighten drain screw.
6. Turn fuel valve to “ON”.
7. Start machine and check for leaks.
NOTE: If there is a tube attached, it must be reattached as this will effect engine performance.
SHIFT LINKAGE ADJUSTMENT
1. Inspect shift linkage tie rod ends, clevis and pivot bushings and replace if worn or damaged.
2. Place gear selector in neutral.
3. Loosen rod end adjuster jam nuts on both ends of linkage rod.
2. Place gear selector in neutral.
3. Loosen rod end adjuster jam nuts on both ends of linkage rod.
NOTE: The jam nut closest to the knurled end is Left Hand thread.
4. Turn linkage rod to shorten or lengthen rod until the shift lever is centered on hole in the fender.
5. Hold rod end parallel to mounting surface and tighten jam nuts securely.
5. Hold rod end parallel to mounting surface and tighten jam nuts securely.
THROTTLE OPERATION
Check for smooth throttle opening and closing in all handlebar positions. Throttle lever operation should be smooth and lever must return freely without binding.
1. Place the gear selector in neutral.
2. Set parking brake.
3. Start the engine and let it idle.
4. Turn handlebars from full right to full left. If idle speed increases at any point in the turning range, inspect throttle cable routing and condition. If cable is routed properly and in good condition, repeat adjustment procedure.
5. Replace the throttle cable if worn, kinked, or damaged.
2. Set parking brake.
3. Start the engine and let it idle.
4. Turn handlebars from full right to full left. If idle speed increases at any point in the turning range, inspect throttle cable routing and condition. If cable is routed properly and in good condition, repeat adjustment procedure.
5. Replace the throttle cable if worn, kinked, or damaged.
1994 Honda Cr 250 Repair Manual Transmission
Word for mac multilevel list not working. CHOKE (ENRICHER) ADJUSTMENT
If the choke knob does not stay out when pulled, adjust the choke tension by tightening the tensioner located under the rubber boot between the choke knob and nut. Firmly grasp the rubber boot and tighten until the choke slides freely but stays out when pulled. Verify free play of (see reference manual links) and smooth operation of choke cable. If smooth choke operation is not obtainable, inspect
choke cable for kinks or sharp bends in routing.
choke cable for kinks or sharp bends in routing.
PILOT SCREW
The pilot systemsupplies fuel during engine operation with the throttle valve closed or slightly opened. The fuel/air mixture is metered by pilot screw and discharged into themain bore through the pilot outlet.
PILOT SCREW ADJUSTMENT
1. Start engine and warm it up to operating temperature (about 10 minutes).
2. Turn pilot screw in (clockwise) until lightly seated. Turn screw out the specified number of turns.
2. Turn pilot screw in (clockwise) until lightly seated. Turn screw out the specified number of turns.
NOTE: Do not tighten the pilot screw forcefully against the seat or the screw and/or seat will be permanently damaged.
3. Connect an accurate tachometer that will read in increments of + or -- 50 RPM.
4. Set idle speed to 1200 RPM. Always check throttle cable freeplay after adjusting idle speed and adjust if necessary.
5. Slowly turn mixture screw clockwise using the pilot screw wrench until engine begins to miss.
6. Slowly turn mixture screw counterclockwise until idle speed increases to maximum RPM. Continue turning counterclockwise until idle RPM begins to drop.
7. Center the pilot screw between the points in Step 5 and 6.
8. Re adjust idle speed if not within specification.
4. Set idle speed to 1200 RPM. Always check throttle cable freeplay after adjusting idle speed and adjust if necessary.
5. Slowly turn mixture screw clockwise using the pilot screw wrench until engine begins to miss.
6. Slowly turn mixture screw counterclockwise until idle speed increases to maximum RPM. Continue turning counterclockwise until idle RPM begins to drop.
7. Center the pilot screw between the points in Step 5 and 6.
8. Re adjust idle speed if not within specification.
IDLE SPEED ADJUSTMENT
1. Start engine and warm it up thoroughly.
2. Adjust idle speed by turning the idle adjustment screw in (clockwise) to increase or out (counterclockwise) to decrease RPM. (reference links).
2. Adjust idle speed by turning the idle adjustment screw in (clockwise) to increase or out (counterclockwise) to decrease RPM. (reference links).
NOTE: Adjusting the idle speed affects throttle cable freeplay and electronic throttle control adjustment. Always check throttle cable freeplay after adjusting idle speed and adjust if necessary.
THROTTLE OPERATION
To remove the ETC cover:
1. Use a medium flat blade screwdriver and insert blade into the pockets of the cover starting on the #1 position.
2. Twist screwdriver slightly while lifting on the cover to release snap.
3. Repeat procedure at the other five locations as shown.
1. Use a medium flat blade screwdriver and insert blade into the pockets of the cover starting on the #1 position.
2. Twist screwdriver slightly while lifting on the cover to release snap.
3. Repeat procedure at the other five locations as shown.
NOTE: Do not attempt to remove cover until all latch points are released. Check for smooth throttle opening and closing in all handlebar positions. Throttle lever operation should be smooth and lever must return freely without binding. Replace the throttle cable if worn, kinked, or damaged.
SPARK PLUG
1. Remove spark plug high tension lead. Clean plug area so no dirt and debris can fall into engine when plug is removed.
2. Remove spark plug.
3. Inspect electrodes for wear and carbon buildup. Look for a sharp outer edge with no rounding or erosion of the electrodes.
4. Clean with electrical contact cleaner or a glass bead spark plug cleaner only. CAUTION: A wire brush or coated abrasive should not be used.
5. Measure gap with a wire gauge. Refer to specifications for proper spark plug type and gap. Adjust gap if necessary by bending the side 0electrode carefully.
6. If necessary, replace spark plug with proper type. CAUTION: Severe engine damage may occur if the incorrect spark plug is used.
7. Apply a small amount of anti-seize compound to the spark plug threads.
8. Install spark plug and torque to 9--11 ft. lbs (12--14 Nm).
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NGK BR8EG
NGK BR8EIX
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NGK BR8EG
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NGK Double Platinum Spark Plug
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IGNITION TIMING
Refer to Electrical chapter for ignition timing procedure.
AIR FILTER/PRE-FILTER SERVICE
It is recommended that the air filter and pre filter be replaced annually. When riding in extremely dusty conditions, replacement is required more often. The pre filter should be cleaned before each ride using the following procedure:
1. Lift up on the rear of the seat.
2. Pull the seat back and free of the tabs. NOTE: When reinstalling seat, make sure the slots in the seat engage the tabs in the fuel tank.
3. Remove clips from air box cover and remove cover. Inspect the gasket. It should adhere tightly to the cover and seal all the way around.
4. Loosen clamp and remove air filter assembly
2. Pull the seat back and free of the tabs. NOTE: When reinstalling seat, make sure the slots in the seat engage the tabs in the fuel tank.
3. Remove clips from air box cover and remove cover. Inspect the gasket. It should adhere tightly to the cover and seal all the way around.
4. Loosen clamp and remove air filter assembly
Honda Cr250 Parts
Cleaning:
5. Slip the pre-filter element off of main element. Clean the pre filter with hot soapy water.
6. Rinse and dry thoroughly.
7. Inspect element for tears or damage.
8. Inspect main filter and replace if necessary. If the filter has been soaked with fuel or oil it must be replaced.
5. Slip the pre-filter element off of main element. Clean the pre filter with hot soapy water.
6. Rinse and dry thoroughly.
7. Inspect element for tears or damage.
8. Inspect main filter and replace if necessary. If the filter has been soaked with fuel or oil it must be replaced.
Installation:
9. Reinstall pre-filter element over main filter. Be sure the element covers entire surface of main filter without folds, creases, or gaps.
10. Reinstall filter on main filter mount. Place filter clamp over the assembly and tighten. NOTE: Apply a small amount of general purpose grease to the sealing edges of the filter before reinstalling. NOTE: The air filter should rest on the filter support. Proper placement of the air filter is important to prevent rattles and air leaks. See Illustration above.
11. Install air box cover and secure with clips.
9. Reinstall pre-filter element over main filter. Be sure the element covers entire surface of main filter without folds, creases, or gaps.
10. Reinstall filter on main filter mount. Place filter clamp over the assembly and tighten. NOTE: Apply a small amount of general purpose grease to the sealing edges of the filter before reinstalling. NOTE: The air filter should rest on the filter support. Proper placement of the air filter is important to prevent rattles and air leaks. See Illustration above.
11. Install air box cover and secure with clips.
1994 Honda Cr250
ENGINE OIL LEVEL
To check the oil level:
1. Set machine on a level surface.
2. Start and run engine for 20-30 seconds. This will return oil to its true level in the engine sump.
3. Stop engine, remove dipstick and wipe dry with a clean cloth.
4. Reinstall dipstick, screwing into place.
5. The dipstick must be screwed completely in to ensure accurate measurement.
6. Remove dipstick and check to see that the oil level is in the normal range. The oil should be between the top of the bottom crosshatched area and the bottomof the top crosshatched area. Add oil as indicated by the level on the dipstick. Do not overfill. NOTE: Do not fill the over the normal oil operating range. Filling over the normal operating range could cause a mist of oil to enter the air box. NOTE: Rising oil level between checks in cool weather driving, can indicatemoisture collecting in the oil reservoir. If the oil level is over the full mark, change the oil.
1. Set machine on a level surface.
2. Start and run engine for 20-30 seconds. This will return oil to its true level in the engine sump.
3. Stop engine, remove dipstick and wipe dry with a clean cloth.
4. Reinstall dipstick, screwing into place.
5. The dipstick must be screwed completely in to ensure accurate measurement.
6. Remove dipstick and check to see that the oil level is in the normal range. The oil should be between the top of the bottom crosshatched area and the bottomof the top crosshatched area. Add oil as indicated by the level on the dipstick. Do not overfill. NOTE: Do not fill the over the normal oil operating range. Filling over the normal operating range could cause a mist of oil to enter the air box. NOTE: Rising oil level between checks in cool weather driving, can indicatemoisture collecting in the oil reservoir. If the oil level is over the full mark, change the oil.
VALVE CLEARANCE
Inspect and adjust valve clearance while the engine is cold and the piston positioned at Top Dead Center (TDC) on compression stroke.
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1. Remove the seat.
2. Remove body panels and fuel tank as necessary to gain access to valve cover.
3. Remove the spark plug high tension lead and remove the spark plug. CAUTION: Place a clean shop towel into the spark plug cavity to prevent dirt from entering.
4. Remove plastic valve plugs.
5. Remove timing inspection plug from recoil housing. CAUTION: Failure to position the crankshaft at TDC on compression stroke will result in improper valve adjustment.
6. Rotate engine slowly with recoil rope, watching the intake valve(s) open and close. NOTE: Observe the intake valve closing and then start to open, continue to rotate until the “T” aligns with pointer. The camshaft lobes should be pointing downward.
7. Verify accurate TDC positioning by observing the “T” mark aligned with the pointer in the timing inspection hole. In this position there should be clearance on all valves.
2. Remove body panels and fuel tank as necessary to gain access to valve cover.
3. Remove the spark plug high tension lead and remove the spark plug. CAUTION: Place a clean shop towel into the spark plug cavity to prevent dirt from entering.
4. Remove plastic valve plugs.
5. Remove timing inspection plug from recoil housing. CAUTION: Failure to position the crankshaft at TDC on compression stroke will result in improper valve adjustment.
6. Rotate engine slowly with recoil rope, watching the intake valve(s) open and close. NOTE: Observe the intake valve closing and then start to open, continue to rotate until the “T” aligns with pointer. The camshaft lobes should be pointing downward.
7. Verify accurate TDC positioning by observing the “T” mark aligned with the pointer in the timing inspection hole. In this position there should be clearance on all valves.